Manufacturing Scale

Our production system combines scale, engineering depth, and process discipline to support both recurring demand and project-based delivery requirements.

3 production bases

Integrated manufacturing footprint in China.

4,200+ employees

Including 387 technical professionals.

420+ / 250+

Production equipment sets and test devices.

800+ / 21,000+

Cable types and specifications.

Technology and standards contribution

We hold 134 related patents (including 13 invention patents) and have participated in 21 standards across national, industry, and military categories.

Project delivery orientation

With more than 30 years of operational experience, our manufacturing planning is structured to keep quality and schedule stable from order confirmation to shipment.

Production Process

To provide a clear overview, we present three representative production lines here, while our full manufacturing system covers a broader range of processes.

Unlike copper power cables where loss due to electric resistance of the cable itself is inevitable, the superconductive state where electric resistance becomes zero at the extreme low temperature of -196℃ has been incorporated into this product.

Production process

STEP 1 Former

Former

The drawn wires of 2~3mm diameter are twisted into a diameter of 15~40mm.

STEP 2 Winding

Winding

Insulator and superconductive shield layer are wound on the conductor.

STEP 3 Ally

Ally

The conductors from prior process are integrated into a single conductor.

STEP 4 1st metal sheath

1st metal sheath

The liquid nitrogen mold is transformed into metal through extraction and welding.

STEP 5 Insulation

Insulation

MLI tape and thermal spacer are produced to block convection heat.

STEP 6 2nd metal sheath

2nd metal sheath

Vacuum mold is transformed into metal to reduce convection heat loss.

STEP 7 Corrosion

Corrosion

The metal sheath is enclosed again in PVC or PE.

STEP 8 Vacuum drying

Vacuum drying

Material is put into drying room where vacuum exhaustion starts.

STEP 9 Inspection

Inspection

Strict inspection is required before shipment.

Extra-high voltage cables are used for transmitting power from generators and must withstand high voltage with minimal losses.

Production process

STEP 1 SCR

SCR

Copper raw materials are smelted and extracted in cylindrical rods.

STEP 2 Drawing

Drawing

The finger-sized wires are formed into smaller diameters.

STEP 3 Stranding

Stranding

The wires are stranded into required overall conductor structure.

STEP 4 Segment stranding

Segment stranding

Individually stranded conductors are stranded together.

STEP 5 Insulation

Insulation

Insulation is extruded and cross-linked under strict process control.

STEP 6 Metal sheath

Metal sheath

Conductor is covered with aluminum or lead sheath.

STEP 7 Outer sheath

Outer sheath

Outer sheath is extruded for final protection.

STEP 8 Inspection

Inspection

Strict inspection is completed before shipment.

Fiber-optic communication converts electric signals to light and transmits through optical fibers with strong interference resistance.

Production process

STEP 1 Preforms

Preforms

Glass rod composed of a core and cladding is prepared.

STEP 2 Drawing

Drawing

Preforms are softened and drawn into thin glass fiber.

STEP 3 Proof Test

Proof Test

Mechanical tensile strength testing ensures reliability.

STEP 4 Coloring

Coloring

Optical fibers are coated with colors for identification.

STEP 5 Tubing

Tubing

Tubing protects fibers during cabling and installation.

STEP 6 SZ Stranding

SZ Stranding

Tubes are arranged around central strength member.

STEP 7 Sheathing

Sheathing

Sheathing protects cable core from external force.

STEP 8 Inspection

Inspection

Products are strictly tested to meet requirements.

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